Warehouse Workflow LabPlan how to handle warehouse problemsPublished by Voodoo Robotics · workflows.voodoorobotics.comPerson responsible for this worksheetDateVersion01Exception definitionWhat to do: Give each common problem a code and a clear meaning.This section is a list.Use one row for each task, observation, test, person, field, or requirement. Add more rows when needed.Exception codeEnter the short code used in the WMS, if one exists.Plain-language nameGive the problem a short name a floor worker would immediately understand.Detection signalExplain how a worker or system notices the problem.Affected operationName the warehouse task where this problem occurs.SeverityChoose how serious the effect is using the scale agreed for this worksheet.ExampleGive one specific warehouse example that clearly fits this definition.Exception code, row 1Plain-language name, row 1Detection signal, row 1Affected operation, row 1Severity, row 1Choose…LowMediumHighCriticalExample, row 1Exception code, row 2Plain-language name, row 2Detection signal, row 2Affected operation, row 2Severity, row 2Choose…LowMediumHighCriticalExample, row 2Exception code, row 3Plain-language name, row 3Detection signal, row 3Affected operation, row 3Severity, row 3Choose…LowMediumHighCriticalExample, row 3Exception code, row 4Plain-language name, row 4Detection signal, row 4Affected operation, row 4Severity, row 4Choose…LowMediumHighCriticalExample, row 4Exception code, row 5Plain-language name, row 5Detection signal, row 5Affected operation, row 5Severity, row 5Choose…LowMediumHighCriticalExample, row 5Exception code, row 6Plain-language name, row 6Detection signal, row 6Affected operation, row 6Severity, row 6Choose…LowMediumHighCriticalExample, row 6Exception code, row 7Plain-language name, row 7Detection signal, row 7Affected operation, row 7Severity, row 7Choose…LowMediumHighCriticalExample, row 7Exception code, row 8Plain-language name, row 8Detection signal, row 8Affected operation, row 8Severity, row 8Choose…LowMediumHighCriticalExample, row 8+ Add 4 more rows02Containment and ownershipWhat to do: Use the Problem code to connect this response to the definition above.This section is a list.Use one row for each task, observation, test, person, field, or requirement. Add more rows when needed.Exception codeEnter the short code used in the WMS, if one exists.Physical destinationState where the item, order, or container should be placed.System statusEnter the exact status the software records at this point.Immediate containmentFirst action that prevents the problem from spreading.OwnerName the person responsible for this decision, task, or approval.Response targetState how quickly the named owner should respond.EscalationState who is contacted next, after how long, and by what method.Exception code, row 1Physical destination, row 1System status, row 1Immediate containment, row 1Owner, row 1Response target, row 1Escalation, row 1Exception code, row 2Physical destination, row 2System status, row 2Immediate containment, row 2Owner, row 2Response target, row 2Escalation, row 2Exception code, row 3Physical destination, row 3System status, row 3Immediate containment, row 3Owner, row 3Response target, row 3Escalation, row 3Exception code, row 4Physical destination, row 4System status, row 4Immediate containment, row 4Owner, row 4Response target, row 4Escalation, row 4Exception code, row 5Physical destination, row 5System status, row 5Immediate containment, row 5Owner, row 5Response target, row 5Escalation, row 5Exception code, row 6Physical destination, row 6System status, row 6Immediate containment, row 6Owner, row 6Response target, row 6Escalation, row 6Exception code, row 7Physical destination, row 7System status, row 7Immediate containment, row 7Owner, row 7Response target, row 7Escalation, row 7Exception code, row 8Physical destination, row 8System status, row 8Immediate containment, row 8Owner, row 8Response target, row 8Escalation, row 8+ Add 4 more rows03ResolutionWhat to do: Use the Problem code to show what closes each problem.This section is a list.Use one row for each task, observation, test, person, field, or requirement. Add more rows when needed.Exception codeEnter the short code used in the WMS, if one exists.Permitted resolutionsWrite a visible action with a named owner and finish condition.AuthorityName the person responsible for this decision, task, or approval.Required evidenceName the photo, report, scan, system record, or observation that proves the answer.Inventory / order correctionState the exact inventory and order records that must be corrected before closure.Closure eventState the action or record that proves the problem is closed.Exception code, row 1Permitted resolutions, row 1Authority, row 1Required evidence, row 1Inventory / order correction, row 1Closure event, row 1Exception code, row 2Permitted resolutions, row 2Authority, row 2Required evidence, row 2Inventory / order correction, row 2Closure event, row 2Exception code, row 3Permitted resolutions, row 3Authority, row 3Required evidence, row 3Inventory / order correction, row 3Closure event, row 3Exception code, row 4Permitted resolutions, row 4Authority, row 4Required evidence, row 4Inventory / order correction, row 4Closure event, row 4Exception code, row 5Permitted resolutions, row 5Authority, row 5Required evidence, row 5Inventory / order correction, row 5Closure event, row 5Exception code, row 6Permitted resolutions, row 6Authority, row 6Required evidence, row 6Inventory / order correction, row 6Closure event, row 6Exception code, row 7Permitted resolutions, row 7Authority, row 7Required evidence, row 7Inventory / order correction, row 7Closure event, row 7Exception code, row 8Permitted resolutions, row 8Authority, row 8Required evidence, row 8Inventory / order correction, row 8Closure event, row 8+ Add 4 more rows04Learning loopWhat to do: Use the Problem code to track how often the problem returns and what prevents it.This section is a list.Use one row for each task, observation, test, person, field, or requirement. Add more rows when needed.Exception codeEnter the short code used in the WMS, if one exists.FrequencyUse a count divided by a clearly named opportunity and include the time period.Median ageUse a number and unit, and state the start and stop points when needed.Repeat causeName the verified reason the same problem keeps returning.Corrective actionWrite a visible action with a named owner and finish condition.Action ownerName the person responsible for this decision, task, or approval.Exception code, row 1Frequency, row 1Median age, row 1Repeat cause, row 1Corrective action, row 1Action owner, row 1Exception code, row 2Frequency, row 2Median age, row 2Repeat cause, row 2Corrective action, row 2Action owner, row 2Exception code, row 3Frequency, row 3Median age, row 3Repeat cause, row 3Corrective action, row 3Action owner, row 3Exception code, row 4Frequency, row 4Median age, row 4Repeat cause, row 4Corrective action, row 4Action owner, row 4Exception code, row 5Frequency, row 5Median age, row 5Repeat cause, row 5Corrective action, row 5Action owner, row 5Exception code, row 6Frequency, row 6Median age, row 6Repeat cause, row 6Corrective action, row 6Action owner, row 6Exception code, row 7Frequency, row 7Median age, row 7Repeat cause, row 7Corrective action, row 7Action owner, row 7Exception code, row 8Frequency, row 8Median age, row 8Repeat cause, row 8Corrective action, row 8Action owner, row 8+ Add 4 more rows